IPP REVENUE HITS

Tuesday, March 10, 2015

Emulsions



As defined by the USP XVII an emulsion is a two-phase system in which one liquid is dispersed in the form of small globules throughout another liquid. The dispersed liquid is known as the internal phase, whereas the dispersion medium as the external or continuous phase. Oil-in-water (O/W) emulsion is when oil is the dispersed phase and an aqueous solution is the continuous phase. Conversely, water-in-oil (W/O) emulsion is when water or an oleaginous material is the continuous phase. Emulsion may also be defined as an intimate mixture of two immiscible liquids held together by an intermediate agent. The intermediate agent responsible for making a stable emulsion is called the emulsifying, dispersing or stabilizing agent.

It is very important to bear in mind that while droplets of one immiscible liquid dispersed in another constitutes an emulsion according to Becher, “a third component may be added to accentuate the minimal stability of an emulsion.” This third component is one of the most important factors in the development of an acceptable emulsion product both in pharmaceutical and cosmetic point of view.
And this third component is called emulsifying agent.


 Emulsifying agents are divided into 3 broad groups:

1. Natural Emulsifying Agents are substances derived either from animal or vegetable sources. Examples of those obtained from animals are gelatin, egg yolk, casein, wool fat and cholesterol. From vegetable sources are acacia, tragacanth, chondrus and pectin.

2. Finely Divided Solid Agents are bentonite, magnesium hydroxide, and aluminum hydroxide and magnesium trisilicate.

3. Synthetic Emulsifying Agents are agents which can be further divided into anionic, cationic and nonionic agents. Example of anionic is sodium lauryl sulfate, cationic like benzalkonium chloride and nonionic like polyethylene glycol 400 monostearate.

The NF XII suggests that only O/W emulsions are suitable for oral use because these are water-miscible and thus their oiliness is masked. The NF gives specific directions for the preparation of emulsions utilizing gelatin as an emulsifying agent. These preparations are based on either Type A or Type B gelatin.


Type A Gelatin

Type A gelatin is prepared from acid-treated precursors and is used at a pH of about 3.2. It is compatible with anionic emulsifying agents such as the vegetable gums.

Formula:

Gelatin (Type A)                 8 g
Tartaric Acid                      0.6 g
Flavor,                            as desired
Alcohol                             60 ml
Oil                                    500 ml
Purified Water, q.s.     __________
           To make                1000 ml

Preparation: Add the gelatin and tartaric acid to about 300 ml of purified water; allow standing for a few minutes. Heat the mixture until the gelatin is dissolved, then raise its temperature to about 98o and maintain this temperature for about 20 minutes. Cool to 50o, add the flavor, the alcohol, and sufficient purified water to make 500 ml. Add the oil, agitate the mixture thoroughly and pass it through the homogenizer or a colloid mill until the oil is completely and uniformly dispersed.

This emulsion cannot be prepared by trituration or by the use of the usual stirring devices.


Type B Gelatin

Type B Gelatin is prepared from the alkali-treated precursors and is used at a pH of about 8. It may be employed with other anionic emulsifying agents but is contains 50% oil, 5 grams of Type B Gelatin, 2.5 grams of NaHCO3 and sufficient tragacanth or agar should be incorporated into the aqueous phase so as to yield 1000 ml of product of the required viscosity.

O/W and W/O, are emulsion type of lesser significance if the final preparation is to be applied to the skin, if there are no breaks in the skin, a W/O emulsion can be thin film of sebum. The latter substance favors the oily choice of emulsion type will, however, depend on many other factors. Although there are a few commercial products classified under the title “emulsions”, they are of great significance as bases for other types of preparations, particularly in the dermatological and cosmetic areas. Emulsions possess a number of advantages over other liquid forms.

 
Advantages of Emulsions

1. The therapeutic properties and the spreading ability of the constituents are increased. However, at times this may be a disadvantage because it is reported in the NF that water-soluble antiseptics are more active but also potentially more irritating when incorporated into an O/W emulsion.

2. Unpleasant taste or odor of the oil can be partially or wholly masked by the process of emulsification. Only a minimal amount of flavors and sweetening agents should be added to emulsions in order to prevent nausea or gastric distress that results on ingestion of larger quantities of those formulation aids.

3. The absorption and penetration of medicaments are more easily controlled if they are incorporated into an emulsion.

4. Emulsion action is more prolonged and the emollient effect is greater than that observed with comparable preparations.

5. Water is not only an inexpensive diluent but is of great value as a solvent for many drugs and flavors that are incorporated into emulsions.


Discussion: 

Aqueous phase favors the growth of microorganisms so that a preservative is usually added to the product. Mixtures of methylparaben and propylparaben and alcohol is suitable as preservatives, the latter is added to the external phase (O/W) in a concentration of 12 to 15% based on the volume of water used in the preparation.

Selection of the emulsifying agent or agents is one of the more important problems. Success and failure in producing an emulsion is largely dependent on the emulsifying agent and agents in the formula. As with all other products to be used in medical practice, the potential toxic effect of every ingredient added to a formulation must be evaluated in relationship to the use of an emulsion. Thus, an emulsifying agent quite suitable for a dermatological product might be entirely unacceptable for an intravenous emulsion. Up to 1950 the selection of emulsifying agents for an emulsion formula was primarily an empirical or “trial and error” procedure. Griffin’s pioneering work, however, provided a more logical procedure for selecting emulsifying agent (surfactants). Griffin’s method is known as the HLB (hydrophile-lipophile-balance) method and is used by many product development groups in formulating new products.

Griffin assigned numerical values to each surface active agent, ranging from 1 to 40, to express the polarity or hydrophilic the substance. Through experiments Griffin was able to categorize this HLB values to fit specific applications. If W/O emulsion is desired only those emulsifying agents having an HLB value falling in the range of 3 to 6 should be considered; and for an O/W emulsion only those agents falling in the range of 8 to 18 need be appraised. In the HLB system values are assigned both to the emulsifying agents and to the oil and oil-like ingredients.

To prepare an emulsion having good stability one must employ emulsifying agents having the same or nearly the same HLB as the oil phase. For example, if cottonseed oil is to be used for and O/W emulsion, it will be necessary to have a emulsifying agent or agents with an HLB of 7.5. One of the most important aspects of the HLB system is that the values are algebraically additive; to give a specific HLB. Blends of emulsifying agent, for which reason the formulator may begin the development of an emulsion using two emulsifying agents. In formulating a new emulsion formula it is necessary first to find the HLB of the oil phase, then the second step is that of blending two emulsifying agents to give the desired HLB of the oil.

At times, for example, with a new type of oil the HLB value of the oil may not be known and it becomes actually necessary to determine the HLB, in such cases, experiments should be conducted with a pair of emulsifying agents compounded in various rations to give definite HLB’s ranging from low values to high values. From the series of emulsions thus prepared, the best one is selected and the HLB of the particular combination of emulsifying agents used in the formula is assigned to the oil. Generally, for more precise determination of HLB values, several series of emulsions may have to be made before the proper HLB value is ascertained.

Preparation: A practicing pharmacist has many opportunities to apply his knowledge of emulsions and emulsification in practice, including the preparation of emulsion on prescription order, which often requires special treatment to effect suspension or emulsification of some troublesome ingredient. Although hand homogenizers and electric mixers are considered at present normal equipment for the pharmacy, there are occasions when the pharmacist must rely solely upon the mortar and pestle using either the English Method or Continental Method.

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